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Flawed specimens and mock-ups for the nuclear industry

Supporting nuclear inspection through inspection qualification, procedure development, NDT and NDE training and performance demonstration.

Reliable nuclear inspection is fundamental to safety, regulatory compliance and long-term asset integrity. Sonaspection manufactures representative flawed specimens, mock-ups and calibration blocks that support inspection qualification, procedure development, NDT/NDE training and performance demonstration throughout the nuclear lifecycle.

nuclear inspection applications

Our flawed specimens and mock-ups can be manufactured to support nuclear inspection codes and standards, including ASME Section V, ENIQ, RCC-M, BS EN ISO 9712, ASTM and customer specific qualification programs.

Flaws can be implanted into plates, pipes, nozzles and reactor vessel components in a range of materials, including stainless steel, carbon steel, dissimilar weld metals and composites. 

They help support:

  • Inspection procedure development and validation
  • NDT/NDE training and personnel qualification
  • Performance demonstration
  • Probability of detection (PoD) studies
  • Equipment setup, calibration and validation
  • Simulation of challenging and worst-case construction flaws
  • Replication of component specific in-service flaws
  • Inspection challenges associated with complex geometry

nuclear inspection products

Standard and custom calibration blocks designed around the component geometry, material and inspection code requirements, including ASME Section V and performance demonstration

Purpose-built flawed specimens containing accurately positioned flaws for inspection procedure development, NDT/NDE training, personnel qualification and equipment validation.

Small and large-scale complex mock-ups manufactured to replicate nuclear components, inspection access and realistic inspection conditions.

ASME Section XI Appendix VII and VIII specimen sets manufactured to support applicable code and performance demonstration requirements.

supporting inspection confidence

Representative flawed specimens allow inspection teams to evaluate whether procedures, equipment and personnel can reliably detect and characterize relevant flaws before an inspection is deployed.

They can support nuclear organizations by helping to:

  • Increase probability of detection (PoD)
  • Reduce the risk of undetected flaws
  • Improve inspection confidence
  • Develop and validate inspection procedures
  • Strengthen personnel competency
  • Support regulatory and code compliance
  • Minimize avoidable downtime during field inspection

discuss your nuclear inspection requirements

Whether you’re developing a new inspection procedure, validating equipment performance or designing representative specimens, our team will work with you to find the right solution.

Talk to us about flawed specimens for:

✓ New build 

✓ Small modular reactors (SMRs)

✓ Plant life extension

✓ Inspection qualification

✓ Procedure validation

✓ Personnel qualification

✓ Performance demonstration