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Casting and forging – Recommended set

Price range: $7,350.00 through $10,575.00

Set of 12 individual forging or casting components designed for practical training

Each set contains 1 flange, 2 ingot, 1 recessed flange, 4 spigot, 1 stud, 1 tapered ingot, 1 tee, 1 wasted bolt.

Each specimen within the set is uniquely numbered and contains 1 – 3 flaws appropriate to the NDE discipline selected.

Recommended for:

  • Training and practice prior to qualifications in basic flaw detection, sizing and interpretation
  • Understanding representative geometries
  • Gaining an awareness of reporting difficulties

Each set contains:

  • 1 flange, 2 ingot, 1 recessed flange, 4 spigot, 1 stud, 1 tapered ingot, 1 tee, 1 wasted bolt
  • Drawing / NDE Report(s) showing overall size, flaw type/size/location
  • Testing and acceptance criteria
  • Certificate of conformance

Specification

Product Dimension 

1 Flange: 250mm (10”) diameter x 20mm (¾”) thick 
1 Ingot: 50mm (2”) diameter x 200mm (8”) long 
1 Ingot: 100mm (4”) diameter x 50mm (2”) thick 
1 Recessed flange: 200mm (8”) diameter x 40mm (1.6”) thick (Recess – 100mm (4”) diameter x 10mm (0.4”) thick)
1 Spigot: 100mm (4”) diameter x 75mm (3”) diameter x 150mm (6”) long
1 Spigot: 150mm (6”) diameter x diameter 50mm (2”) x 55mm (2 ¼”) long
1 Spigot: 50mm (2”) diameter x 40mm (1 ½”) diameter x 100mm (4”) long
1 Spigot: 75mm (3”) diameter x 50mm (2”) diameter x 150mm (6”) long 
1 Stud: 20mm (¾”) diameter x 120mm (4 ¾”) long (Head – 50mm (2”) diameter x 30mm (1¼”) thread length)
1 Tapered ingot: 200mm (8”) diameter x 177mm (7”) diameter x 76mm (3”) thick
1 Tee: 100mm (4”) diameter x 152mm (6”) x 10mm (3/8”) WT
1 Wasted bolt: 38mm (1 ½”) diameter x 152mm (6”) long 

Total set weight  59 kg / 130 lbs 
Process  Casting, Forging 
Method   Liquid penetrant testing, Magnetic particle testing, Ultrasonic testing, Visual testing 

Custom specimen designs, material types and flaw locations are available, please contact us for more details.